Cutting VW Beetle HU66 Keys with Xhorse Dolphin XP005

This guide shows you how to use the Xhorse Dolphin XP005 Key Cutting Machine to cut a HU66 key for a 2000 Volkswagen Beetle in an All Keys Lost (AKL) situation.

We’ll also connect the VVDI Key Tool Max with the Dolphin XP005 for operation. Alternatively, you can control the process directly via the Xhorse App installed on a smartphone.

Step 1: Select Key and Enter Code

From the main menu, select All Keys Lost → Volkswagen

Enter the key code: 0798

Select HU66, 8 bitting, 820×2800

Step 2: Set Up the Key Blank

Install the M2-C clamp with the shoulder aligned as prompted

Place the HU66 key blank flat and secure it in the clamp

Press “OK” to confirm

Step 3: Decode and Verify Bitting

The decoded bitting code is: 22433444

Always double-check the code for accuracy before proceeding

Step 4: Begin Cutting

Select Cutting Key → Continue

The Dolphin XP005 will start cutting the first side automatically

Step 5: Flip and Cut the Second Side

Once the first side is complete, clean any metal debris

Remove the key, flip it over, and reposition it flat in the clamp

Press Cutting Key → Continue again

The machine will proceed to cut the reverse side

Step 6: Test the Key

After cutting is complete, test the key in the vehicle’s lock

The key turns smoothly and operates perfectly

Done!

The HU66 key has been successfully cut for the 2000 Volkswagen Beetle using the Xhorse Dolphin XP005 key cutting machine.

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